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1、BRITISH STANDARD BS EN ISO 15011-4:2006 Health and safety in welding and allied processes Laboratory method for sampling fume and gases Part 4: Fume data sheets The European Standard EN ISO 15011-4:2006 has the status of a British Standard ICS 13.100; 25.160.10 ? Licensed Copy: London South Bank Uni
2、versity, London South Bank University, Tue Jan 23 07:34:01 GMT+00:00 2007, Uncontrolled Copy, (c) BSI BS EN ISO 15011-4:2006 This British Standard was published under the authority of the Standards Policy and Strategy Committee on 31 March 2006 BSI ISBN 0 580 48041 0 National foreword This British S
3、tandard is the official English language version of EN ISO 15011-4:2006. It is identical with ISO 15011-4:2006. The UK participation in its preparation was entrusted to Technical Committee WEE/40, Health and safety in welding, which has the responsibility to: A list of organizations represented on t
4、his committee can be obtained on request to its secretary. Cross-references The British Standards which implement international or European publications referred to in this document may be found in the BSI Catalogue under the section entitled “International Standards Correspondence Index”, or by usi
5、ng the “Search” facility of the BSI Electronic Catalogue or of British Standards Online. This publication does not purport to include all the necessary provisions of a contract. Users are responsible for its correct application. Compliance with a British Standard does not of itself confer immunity f
6、rom legal obligations. aid enquirers to understand the text; present to the responsible international/European committee any enquiries on the interpretation, or proposals for change, and keep UK interests informed; monitor related international and European developments and promulgate them in the UK
7、. Summary of pages This document comprises a front cover, an inside front cover, the EN ISO title page, the EN ISO foreword page, the ISO title page, pages ii to v, a blank page, pages 1 to 24, an inside back cover and a back cover. The BSI copyright notice displayed in this document indicates when
8、the document was last issued. Amendments issued since publication Amd. No. DateComments Licensed Copy: London South Bank University, London South Bank University, Tue Jan 23 07:34:01 GMT+00:00 2007, Uncontrolled Copy, (c) BSI EUROPEAN STANDARD NORME EUROPENNE EUROPISCHE NORM EN ISO 15011-4 March 200
9、6 ICS 25.160.10; 13.100 English Version Health and safety in welding and allied processes - Laboratory method for sampling fume and gases - Part 4: Fume data sheets (ISO 15011-4:2006) Hygine et scurit en soudage et techniques connexes - Mthode de laboratoire dchantillonnage des fumes et des gaz - Pa
10、rtie 4: Fiches dinformation sur les fumes (ISO 15011-4:2006) Arbeits- und Gesundheitsschutz beim Schweien und bei verwandten Verfahren - Laborverfahren zum Sammeln von Rauch und Gasen, die beim Lichtbogenschweien erzeugt werden - Teil 4: Rauchdatenbltter (ISO 15011-4:2006) This European Standard was
11、 approved by CEN on 9 March 2006. CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such natio
12、nal standards may be obtained on application to the Central Secretariat or to any CEN member. This European Standard exists in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own language and not
13、ified to the Central Secretariat has the same status as the official versions. CEN members are the national standards bodies of Austria, Belgium, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Nether
14、lands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom. EUROPEAN COMMITTEE FOR STANDARDIZATION COMIT EUROPEN DE NORMALISATION EUROPISCHES KOMITEE FR NORMUNG Management Centre: rue de Stassart, 36 B-1050 Brussels 2006 CENAll rights of exploitation
15、in any form and by any means reserved worldwide for CEN national Members. Ref. No. EN ISO 15011-4:2006: E Licensed Copy: London South Bank University, London South Bank University, Tue Jan 23 07:34:01 GMT+00:00 2007, Uncontrolled Copy, (c) BSI Foreword This document (EN ISO 15011-4:2006) has been pr
16、epared by Technical Committee CEN/TC 121 “Welding“, the secretariat of which is held by DIN, in collaboration with Technical Committee ISO/TC 44 “Welding and allied processes“. This European Standard shall be given the status of a national standard, either by publication of an identical text or by e
17、ndorsement, at the latest by September 2006, and conflicting national standards shall be withdrawn at the latest by September 2006. According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austri
18、a, Belgium, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom. EN ISO 15011-4:2006 Licen
19、sed Copy: London South Bank University, London South Bank University, Tue Jan 23 07:34:01 GMT+00:00 2007, Uncontrolled Copy, (c) BSI Reference number ISO 15011-4:2006(E) INTERNATIONAL STANDARD ISO 15011-4 First edition 2006-03-15 Health and safety in welding and allied processes Laboratory method fo
20、r sampling fume and gases Part 4: Fume data sheets Hygine et scurit en soudage et techniques connexes Mthode de laboratoire dchantillonnage des fumes et des gaz Partie 4: Fiches dinformation sur les fumes EN ISO 15011-4:2006 Licensed Copy: London South Bank University, London South Bank University,
21、Tue Jan 23 07:34:01 GMT+00:00 2007, Uncontrolled Copy, (c) BSI ii Licensed Copy: London South Bank University, London South Bank University, Tue Jan 23 07:34:01 GMT+00:00 2007, Uncontrolled Copy, (c) BSI iii Contents Page Foreword iv Introduction v 1 Scope . 1 2 Normative references. 1 3 Terms and d
22、efinitions. 1 4 Principle. 2 5 Procedure 2 6 Test conditions . 3 6.1 Generic test parameters. 3 6.2 Testing of manual metal arc welding electrodes. 5 6.3 Testing of solid, metal-cored and flux-cored wires used in gas-shielded metal arc welding 5 6.4 Testing of flux-cored wires used in self-shielded
23、metal arc welding 7 7 Reporting of results 8 7.1 Fume data sheet 8 7.2 Transitional arrangements. 9 7.3 Retesting 9 7.4 Data sharing 10 7.5 Validation of fume data sheets 10 Annex A (normative) Fume data sheet. 11 Annex B (informative) Optional additional section of a fume data sheet. 13 Annex C (in
24、formative) Examples of performance data. 14 Annex D (informative) Uses of welding fume data 16 Annex E (informative) Principal and key components of welding fume. 19 Annex F (informative) Example of a welding consumable classification system . 21 Annex G (informative) Example of a fume data sheet fo
25、r a stainless steel manual metal arc welding electrode (including the optional additional section). 22 Bibliography. 24 EN ISO 15011-4:2006 Licensed Copy: London South Bank University, London South Bank University, Tue Jan 23 07:34:01 GMT+00:00 2007, Uncontrolled Copy, (c) BSI iv Foreword ISO (the I
26、nternational Organization for Standardization) is a worldwide federation of national standards bodies (ISO member bodies). The work of preparing International Standards is normally carried out through ISO technical committees. Each member body interested in a subject for which a technical committee
27、has been established has the right to be represented on that committee. International organizations, governmental and non-governmental, in liaison with ISO, also take part in the work. ISO collaborates closely with the International Electrotechnical Commission (IEC) on all matters of electrotechnica
28、l standardization. International Standards are drafted in accordance with the rules given in the ISO/IEC Directives, Part 2. The main task of technical committees is to prepare International Standards. Draft International Standards adopted by the technical committees are circulated to the member bod
29、ies for voting. Publication as an International Standard requires approval by at least 75 % of the member bodies casting a vote. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. ISO shall not be held responsible for identifying any
30、 or all such patent rights. ISO 15011-4 was prepared by the European Committee for Standardization (CEN) Technical Committee CEN/TC 121, Welding in collaboration with Technical Committee ISO/TC 44, Welding and allied processes, Subcommittee SC 9, Health and safety, in accordance with the Agreement o
31、n technical cooperation between ISO and CEN (Vienna Agreement). ISO 15011 consists of the following parts, under the general title Health and safety in welding and allied processes Laboratory method for sampling fume and gases generated by arc: ? Part 1: Determination of emission rate and sampling f
32、or analysis of particulate fume ? Part 2: Determination of emission rates of gases, except ozone ? Part 3: Determination of ozone concentration using fixed point measurements ? Part 4: Fume data sheets ? Part 5: Identification of thermal-degradation products generated when welding or cutting through
33、 products composed wholly or partly of organic materials EN ISO 15011-4:2006 Licensed Copy: London South Bank University, London South Bank University, Tue Jan 23 07:34:01 GMT+00:00 2007, Uncontrolled Copy, (c) BSI v Introduction Welding and allied processes produce airborne particles and gaseous by
34、-products that can be harmful to human health. Knowledge of the quantity and composition of the airborne particles and gases emitted can be useful for occupational hygienists in assessing workplace exposure and in determining appropriate control measures. Welding processes, consumables and parameter
35、s give rise to various fume emission rates, which in turn lead to different welder exposures. Emission rate cannot be used directly to assess exposure. However, processes, consumables and welding parameters that give lower emission rates generally result in lower welder exposures than processes with
36、 higher emission rates used in the same working situation. The purpose of this part of ISO 15011 is to specify conditions under which fume is generated for the purpose of obtaining fume emission and chemical composition data for use in health and safety applications. Clear instructions and supportin
37、g informative guidance is provided in order to ensure that the welding conditions used are selected thoughtfully according to a standardized procedure. At the same time, the need to fully report the welding conditions used in the test is emphasised, and an example is provided of how such information
38、 is to be conveyed on a fume data sheet. This part of ISO 15011 also gives information about how the data obtained can be used. It has been assumed in the drafting of this part of ISO 15011 that the execution of its provisions and the interpretation of the results obtained are entrusted to appropria
39、tely qualified and experienced people. Requests for official interpretations of any aspect of this part of ISO 15011 should be directed to the Secretariat of ISO/TC 44/SC 9 via your national standards body, a complete of listing of which can be found at http:/www.iso.org. EN ISO 15011-4:2006 License
40、d Copy: London South Bank University, London South Bank University, Tue Jan 23 07:34:01 GMT+00:00 2007, Uncontrolled Copy, (c) BSI blank Licensed Copy: London South Bank University, London South Bank University, Tue Jan 23 07:34:01 GMT+00:00 2007, Uncontrolled Copy, (c) BSI 1 Health and safety in we
41、lding and allied processes Laboratory method for sampling fume and gases Part 4: Fume data sheets 1 Scope This part of ISO 15011 covers health and safety in welding and allied processes. It specifies requirements for determination of the emission rate and chemical composition of welding fume in orde
42、r to prepare fume data sheets. It applies to all filler materials used for joining or surfacing by arc welding using a manual, partly mechanised or fully automatic process, depositing unalloyed steel, alloyed steel and non-ferrous alloys. Manual metal arc welding, gas-shielded metal arc welding with
43、 solid wires, metal-cored and flux-cored wires and arc welding with self-shielded flux-cored wires are included within the scope of this part of ISO 15011. 2 Normative references The following referenced documents are indispensable for the application of this document. For dated references, only the
44、 edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. EN 1540, Workplace atmospheres Terminology EN/TR 14599, Terms and definitions for welding purposes in relation with EN 1792 EN 14610, Welding and allied processes Definit
45、ions of metal welding processes ISO 15011-1, Health and safety in welding and allied processes Laboratory method for sampling fume and gases generated by arc welding Part 1: Determination of emission rate and sampling for analysis of particulate fume 3 Terms and definitions For the purposes of this
46、document, the terms and definitions given in EN 1540, EN/TR 14599, EN 14610 and the following apply. 3.1 additive limit value limit value that, in the absence of specific knowledge of the combined health effects of a mixture of chemical agents, is calculated on the basis that the health effects of t
47、he various components are at least additive NOTE For complex substances that are mixtures of chemical agents, such as welding fume, individual substances can have specific, independent health effects or they can have synergistic, additive or antagonistic health effects. EN ISO 15011-4:2006 Licensed
48、Copy: London South Bank University, London South Bank University, Tue Jan 23 07:34:01 GMT+00:00 2007, Uncontrolled Copy, (c) BSI 2 3.2 additive welding fume limit value additive limit value for welding fume 3.3 key component of a welding fume component of a welding fume that has the greatest occupat
49、ional hygienic significance and therefore requires the most stringent control measures to ensure that a welder is not exposed to an excessive level of the substance concerned, i.e. it is the component whose limit value is exceeded at the lowest welding fume concentration 3.4 key-component welding fume limit value limit value which, if not exceeded, will ensure that no component of the welding fume has a concentration above its limit value 3.5 principal components