1、附录AThe approaching inflexible manufacturing industry is developed the strategy 1Introduction The inflexible manufacturing industry development always depenies on the technique progress to the entire community ,Moreover with this the development that act as the boundary line to divide into the differ
2、ence age.First of all is electric power age ,Is living this perioc ,The inflexible manufacturing industry achieves electrifys and the automation ;At the same time ,Being living , the rule is processed (CM)In immediate future traditional process (TM)On the base ,But develop the special process (NTM)I
3、n immediate future the non- tradition is processed (UTM).Was afterwards information age ,First electron calculating machine preparees the success through the world in 1946 ,Mark the beginning of information age ,Is living this perioc ,The inflexible manufacturing industry had ariseed much kinds of t
4、abrication patterns to be attend school with ruing ,In immediate future :Digital control (NC),Process heart (MC),Group technology (GT),Computer-aided design (CAD),Computer-aided tabrication (CAM),Computer-aided technological design (CAPP),The calculating machine integration is manufacture (CIM),Para
5、llel project (CE),The picked profit is gived birth to (LP),Quickly manufacture (AM),Fictitious tabrication (VM)Await .The fresh technique is living the application in the manufacturing industry ,Cause to be called by people “Evening sun property ”The inflexible manufacturing industry continuously sp
6、rings up fresh wish ,Call out the vitality newly deliver .At first through “Scale mould ”,“Cost mould ”Reach “Quality mould ”,Reach again now “Fast response mould ”Opening up before ones eyes such invariably adapts to the contest in marketplace ,Seeking survival keeps ,Request the vigorous lease of
7、life of development . Revolveing round act as the fresh product development of purpose together with vies actually in order to meet the personality demand ,One with is greatly manufacture ,Full process ,Much branches of learning surging forward with great momentumly unfold in the interest of the fre
8、sh manufacturing industry revolution of feature .This is two National day century the information economy gets off manufacturing industry tendency in fresh age ,The at the same time such approaching development continue orientation is also indicateing Whole worldization,Messageization ,Intelligentiz
9、ation .2Integration idea Spirit of manufacturing industry 2.1 That integration idea is living in the manufacturing industry develops the course Mention “Integration ”,Think CIMS certainly (Computer Integrated Manufacturing Systems).As achieve “Integration ”Actual system of philosophy ,Takes the comp
10、uter utility as the core ,Support tabrication process every segment ,Is the information technology is living the manufacturing industry usies development high-quality phase .May talking CIMS is that integration idea is living the concrete embodiment in the manufacturing industry. The CIMS approximat
11、ely attends school and proposes to the 70s ,Being living , the 80s may use the swift development .At first become the feature with the information set .Perioc ,CAD,CAM,The flexible is manufacture the system (FMS),CAPP,The tabrication resources are programmed (MRP)Await to obtain the wide-ranging app
12、lication .Go into the 90s ,The fresh product renewals cycle cuts down increasingly ;Price performance work stop popularization of Lian Gaos ;Speedup the swift development that the fresh product were opened up the package of software ,Causes CIMS goed into takes the process integration as the feature
13、 fresh phase .Such marked sign is a parallel project CE .It requires the fresh produce to start ,Design ,Technology ,The production control all intervenes in it ,Synchronism is underway .The more concrete substance of relevant this respect shall be do in the following and elaborate further . Fresh c
14、entury comes ,Back that business integration CIMS is achieves quickly manufacturing AM (Agile Manufacturing)Demand .Quickly manufacturing the business more parallel project tabrication business possess developing further ,Still more emphasize that the business forms an alliance .Discover not to make
15、 by self when quickly reacting when once ,Be able to be by means of the message road at a high speed (Internet)The plant subnet carries on working together with else business 2.2 Some famous business statistics datums in home and abroad of next by means of lists ,Future exhibition integration idea a
16、djust the tremendous effect that the manufacturing industry was come into being .2.2.1The external business usies the beneficial result of CIMS Be living in 1985 for a long time ,The American academy of sciences is living to the U.S. , and CIMSs respect is in leading position five corporatioies Barl
17、ey gram Tang Nadao draws this airplane corporation by the squares formed by crossed lines,Guide your tractor corporation ,Current motor vehicle corporation ,English squares formed by crossed lines larges rope your the miller corporation has carried on investigation and analysis with the Xi Wu corpor
18、ation ,Think to adopt CIMS may obtain the below beneficial result :1)The produce quality is liftd 200% 500%2)The production efficiency is liftd 40% 70%3)The installation utilization ratio is liftd 200% 300%4)The production cycle cuts down 30% 60%5)The goods being living decrease 30% 60%6)The enginee
19、ring designation expense decreases 15% 30%7)The labour power expense decreases 5% 20%8)Lift the work capability 300% of engineer 3500%Japan adjust the beneficial result of CIMS and also actes the investigation ,The coherent plant of wealthy armyman of Japan is after 1 1.5Year the examination thinks
20、such beneficial result against the analysis : 1)The production efficiency is liftd 60% 2)Immediate productivity is liftd 2 -fold 3)Giving birth to personnel staffs expense decreases 50% 4)The stock capital decreases 30% 60% 5)The reject rate cuts down up former 1/3 2.2.2The domestic business usies t
21、he beneficial result of CIMS It is 10 years close that our country implements 863/s CIMSs application demonstration project ,Implement the CIMS business ,Reach the large enterprise through the middle and small business ,All be able to be through CIMS and in the correlation technique obtain obvious e
22、conomic results and the community beneficial result .2.2.2.1Chengdu airplane limited company 1)The barley road nose production cycle cuts down 100% 2)The military plan wholesale production cycle cuts down 25% 3)Complex composition spare lifts 10 at production efficiency 100-fold 4)The stock decrease
23、s 10% 5)Obtain the mordent 757 tails Duan Zengs order form of 100 million Americans dollar 2.2.2.2No tin might believes in the circle 1)The sheme is drawed up 1 2d15min 2)The fresh product developments cycle cuts down 30% 50% 3)The manufacture preparatory period cuts down 50% 60% 4)96Year compresses
24、 reserves 1000 thousand yuan of capital 5)97Year cuts down by 1300 thousand yuan of manufacturing cost 6)The organization puies into practice flatization and practises thrift personnel staff DW more than 400 man 2.2.2.3Polarized coil mill in Xianyong (890Man ) 1)That the wear and tear cuts down by 3
25、3% is anticipateed that by the matter 2)Decreasing reserves the capital 30% 50% 3)That the competent rate lifts 100% is send examineing that by the produce 4)The product development cycle cuts down 200% 5)Li Shui rises by 1.4 -fold Through the past the century integration idea in being living the ma
26、nufacturing industry develops the course and reaches the beneficial result brought to the manufacturing industry ,Cause us understand ,It is little of the process heart to manufacture more and more to part from not turns on already integration idea that takes the well-developed technique as support
27、Reach an enterprise group greatly ,Integration idea is being seepd to invariably .“Integration ”Meaning simplifies ,Very hard visualize ,One there is not the integration idea business ,How it shall adapt to is vieed gradually the intense economic wave at present actually .May talk ,Integration idea
28、 Spirit of manufacturing industry .But also ,The development in the days to come also shall be the fundamental thinking with integration idea ,3Well-developed technique Motivity of manufacturing industry Relate as the head ,Inflexible manufacturing industry therefore can develop is big ,Intense to t
29、he gradually marketplace contest of profit provokes secondly ,Well-developed technique support together with promotion .We realize that the entire luck of manufacturing industry as the astrategicdecisionProductdesignTechnologicaldesign ,Manufacturprocess,Sale ,Much segments such as after-sale servic
30、e and so on.The well-developed manufacture technique setup too embodyed the administration technique,Design technique ,Respects such as manufacture technique and so on .The next through manufactures the process segment is begined with ,Well-developed technique is living , and application in in it th
31、e key segment along with they development acing as to adapt to approaching manufacturing industry demand but requires tendency continuously innovateing unfolds expounding.3.1 Manufacture the process segment The well-developed cutting action process technology that strides across the century is brief
32、ly sit up to be :Ultrahigh speed ,Super great amount of feeding is processed ;Single composite process ;Unusual kind of stuff is processed moreover ;Hard cutting action miaterials processing along with the trunk style is cut .These technique relate to machine tool installation ,Cutting tool awaits.3
33、1.1Machine tool installation It is far-reaching that machine tool installation possess twice qualitative development senses to the contemporary manufacturing industry of leap :It once is the APT extensive use ;Another quite right miller at a high speed tradeization. Early phase the person who emplo
34、ys the oneboard computer either oneboard computer control system shall be baseded on that the numerical control system of PC substitutes gradually ,The application of APT meaies CAM has goed into the actual application phase.Succeed after the APT ,In the interest of adapts to the contemporary manufa
35、cturing industry development demand ,The miller at a high speed had ariseed.Should talk ,It is “Machine ”,“Electron ”“Stuff ”And so on much branches of learning technique development crystal .Say to the summary ,Such key technique consists of the main shaft cell at a high speed,Move forward greatly
36、to the drive system,High-capacity digital control system,Cutting tool system at a high speed,The machine tool bears against assists the cell . Miller at a high speed emergence ,Bring the fresh thinking to the technological design :No matter being according to put in order the technology course ,Neve
37、rtheless adjusting hard cuts the stuff ,Thin wall spare parts knowledge ,Wholly there is the qualitative difference against tradition technology ,Accord with the contemporary manufacturing industry more furthermore “Hurry up ” Character distinguishing feature right on sbs head.It is the forceful sup
38、port to the well-developed cutting action process technology. In the days to come ,Machine tool development tendency :1)It yet is the high-speed cutting ,As to stiff turning,Milling arbitrarily also will establish in the high-speed cutting base above ;2) IT(Information technology )Unite against the
39、machine tool.At the moment ,World calculating machine , The electric network is developed swiftly.The American Chicago manufacture technique exhibition of 2000 September is living (IMTS2000)And the international machine tool of Japan develops (20JIMTOF)On ,One of the significant distinguishing featu
40、re that the development starts to become exhibition that IT against the machine unites.Fresh century ,ITs application shall be more wide-ranging ,Is that it is different exact to have ariseed muchly,High efficiency,The small-size machine tool of tall automation is correspondd in the interest of proc
41、ess,Electron,Medical treatment ,The small-size spare parts of produces such as war industry and so on are served ;Secondly the machine tool in control,Monitoring,Diagnosis ,Compensation ,Meritorous service capacitys such as regulation and so on ,Lifing the machine tool , nobody is dissolve,Intellige
42、ntization ,Level of integrationization ;Three are utilizing ITs electric network by machine tool together with a section of a construction project,Workshop ,Plant ,The touchs such as the outside world data bank and so on are sit up ,The advance side by side one-step is achieved the administration,Ma
43、nagement,Sale ,Serve and so on various sides electric networkization .Be living 21 centuries ,The IT shall become the primary tidal current of machine tool development ;3)Develop further Gao Jing,High efficiency ,Tall automation ,Make varied ,Forming a complete set ,Integrationization ,The nano tech
44、nology shall possess breakthrough to make progress,Guarranteing continuously lifts the accuracy ,Dependability ,Stability ,Enduring quality ,Is that the effectiveness is processed in the raise ,Base of automation degree .Be living in the 80s 20 centuries 90Years ,Brief raise of process heart fix acc
45、uracy is one -fold ,Follow 0.01The Mm universally lifts 5m,Some have attained 3m1m.Be living 21 centuries ,Be living to guarrantee on the accuracy base ,Continuously lift the effectiveness (In case much antithetical couplets stir ,Multiple bearing ,Gurrantee the large spare parts as far as possible
46、Once packing the clip is completeed ;compositeization in immediate future multiplex kind anthology is to all over the body.Besides ,In the wake of adjust the components small scaleization .Precisely dissolve .Light quantification continuously demand ,The nano technology is living the swift developm
47、ent.At the moment ,Some non- sphere spare parts are processed the exact lathe ,The main shaft flaps , and the pendulum has attained under the 10nm .ULG-100C that Japan opens up (H3)The mould exceedes the precisely non- sphere and processes the engine ,X,Y,Zs shaft removing amount is different in the
48、 interest of 300mm shaft graduation capability 0.0001.X,Y,Zs shaft is dominateeed the resolution and is attained 1nm.4)The save energy environmental protection technique is utilized up the machine tool territory .ology,Fresh stuff ,Fresh composition,Fresh element ,Along with different necessary base unit components,Measurement,Cutting tool ,That the annex awaits shall continuously innovate.3.1.2Cutting tool The technique that haves something to do with against the cutting tool chiefly is cutting mechanism and stuff .Cutting tool cutting action means and form shape a